Our Cold Pad Batch Refining Agent is a cutting-edge chemical system engineered for sustainable textile pre-treatment. By leveraging advanced low-temperature chemistry, it eliminates the dependency on high-temperature scouring and bleaching (90-100°C), allowing for efficient processing at ambient temperatures (20-30°C). This innovation significantly lowers energy consumption and reduces carbon emissions without compromising fabric quality.
Designed for versatility and performance, this agent utilizes a synergistic blend of specialized surfactants, alkaline buffers, and chelating agents. It is specifically optimized for cotton and cotton-blend fabrics, ensuring superior oil and wax removal while achieving AATCC whiteness standards. Ideal for facilities pursuing GOTS, Bluesign, or Oeko-Tex certifications, our solution transforms traditional refining into an eco-friendly, cost-effective operation.
Detailed Parameters
| Appearance | Colorless to pale yellow liquid | pH Value | 6-7 |
|---|---|---|---|
| Ionic Character | Anionic / Non-ionic | Solubility | Readily soluble in cold and hot water |
| Active Matter | (35 ± 2) % | Shelf Life | 6 months at room temperature |
| Recommended Dosage (CPB) | 5 – 10 g/L | Dosage (Continuous Steam) | 4 – 8 g/L |
| Dosage (Knitted Fabrics) | 0.5 – 1.0 % (o.w.f) | Packaging | 30kg/drum or 50kg/drum |
Key Advantages
Energy Efficiency
Reduces energy costs by 70-90% by replacing hot-water processes with room temperature operations.
Optimal Whitening
Achieves superior AATCC whiteness standards through stabilized hydrogen peroxide delivery.
Fiber Protection
Gentle on textile fibers, minimizing strength loss and preventing yellowing during storage.
High Absorbency
Ensures excellent absorbency development, providing a perfect base for subsequent dyeing processes.
Eco-Certification
Fully compatible with organic and sustainable standards like GOTS and Bluesign.
Easy Integration
Compatible with existing pad-batch equipment without requiring expensive heating upgrades.
Product Gallery
Management Platforms
Inventory Control
Standardized 30kg/50kg drums for easy storage and precise batch management.
Process Optimization
Customizable batching times (4-12 hours) to balance throughput and quality.
Quality Assurance
Strict pH and active matter control to ensure consistent fabric absorbency.
Emission Monitoring
Direct reduction of carbon footprint by eliminating industrial boiler load.
Supply Chain
Stable solubility and long shelf life ensure reliable global distribution.
Technical Support
Expert guidance on dosage adjustment for knitted vs. woven fabrics.
Investment Return Comparison
| Performance Metric | Conventional Hot Process | Cold Pad Batch System |
|---|---|---|
| Energy Consumption | High (90-100°C) | Ultra-Low (20-30°C) |
| Energy Cost Reduction | 0% (Baseline) | 70% – 90% Saving |
| Carbon Footprint | Significant Emissions | Minimal Impact |
| Equipment Cost | High (Boilers/Steam) | Low (Standard Padding) |
| Fabric Stress | High Thermal Stress | Low/Gentle Treatment |
Frequently Asked Questions
It uses an optimized chemical synergy of surfactants and alkaline buffers that work slowly but thoroughly over a batching period of 4-12 hours, achieving the same results as instant high-heat processing.
Yes, it is highly effective for all cotton and cotton-blend fabrics, including sensitive knit fabrics where thermal damage must be avoided.
On the contrary, it often improves dyeing quality by creating superior absorbency and a more uniform surface, leading to better color consistency.
Absolutely. By drastically reducing water heating and energy consumption, it supports requirements for GOTS, Bluesign, and Oeko-Tex certifications.
Depending on the fabric type and required whiteness, the typical batching time ranges from 4 to 12 hours at ambient temperature.
It is compatible with most existing padding mangle and rolling equipment, making it an easy upgrade for facilities looking to save energy.
